Whether your industry needs microscopic aids for routine inspections or for sophisticated analysis, having the right microscope can greatly impact outcomes. Pairing an industrial microscope with software designed for your applications elevates your results even further and makes the most of technology in a competitive marketing landscape. Industrial microscopes come in an astounding array of configurations that are as varied as the tasks they can accomplish.
What Types of Microscopes Are Used in Industry?
Each industry is going to have its own technical requirements and uses for microscopes, which means there are a variety of microscopes to choose from. At New York Microscope Company, we can help you select the right microscope for the task and can even customize them to comply with industry requirements in your field. Some common microscopes that are used in industry include the following.
- Digital Inspection Microscopes. At the heart of modern industrial microscopes are digital inspection microscopes. Exceptionally useful in the fabrication and inspection of circuit boards and small electrical components. We can set you up with options that include digital cameras, touch screens, a variety of stands, and different types of illumination.
- Stereo Microscopes. A stereo microscope is a classic microscope that’s excellent for quality control, inspecting small parts and computer boards, soldering and other manufacturing applications. A stereo microscope uses two separate optical paths, one for each eye, to produce a 3D image.
- Metallurgical Microscopes. Often used with metals, heat treatments, raw material inspection, material processing, food safety, medical testing, and geological testing, metallurgical microscopes are a power horse in the industrial world. There are different types of metallurgical microscopes that can be customized even further for their intended application.
- Polarizing Microscopes. Using a light technique called polarized light, polarizing microscopes are often used in biology, crystallography, geology, mineralogy, and earth sciences.
- Measuring and Toolmaker Microscopes. A handy tool in manufacturing, these microscopes measure length, angle, diameter, and distance for precision. They can also be very useful in quality control situations to double check for exact specifications.
- Asbestos Microscope. We all know that asbestos is very dangerous, an asbestos microscope is a specialized tool that can estimate concentrations of asbestos in the air. It’s a must for anyone in the asbestos remediation field and quite useful in other industries as well.
- Gemological Microscope. Obviously used in gemology and in the jewelry field, gemological microscopes are great for studying rocks and gems. They’re also very useful when designing and inspecting jewelry.
Steindorff Industrial Microscopes
Our exclusive Steindorff brand of specialty and digital microscopes is mostly used in industrial applications. They are portable metallurgical and digital inspection microscopes offered at affordable prices. They have the power necessary for multiple industrial situations while also having robust software applications for data processing. Most importantly, they provide all of these features at an affordable price.
The portable metallurgical microscopes can be used in the field to easily identify the structures of all types of metals and alloys. Its magnetic base allows for versatile use in various settings in manufacturing and inspection.
Recently added and well-received is our Visual Inspection System on Articulating, Bench Top, and Bench Top with focusing stage, plus the Steindorff Motorized 3D Stereo Microscope with a digital camera. This microscope is ideal in a variety of applications including inspection, quality control, circuit board manufacturing, managing small electrical components, detailed soldering, and viewing of small specimens.
What Industries Use Microscopes?
Within the automotive industry, the use of microscopes to perform quality control and safety checks has become mandatory. Digital microscopy provides repeatable, accurate, and fast inspection for failure analysis and quality control, achieving above excellent results that the naked human eye could not accomplish. Microscopes in the automotive industry allow a seamless quality control integration across the manufacturing process while highly improving the quality of the finished product while minimizing the time and expense of rework or halt production.
Microscopy will be used in almost every state in the automotive manufacturing process. Some of the most common applications include grains analysis of metallurgical components to ensure performance, checking the quality of the surface finish on mechanical and aesthetic components, and verifying that critical safety features, like airbags, are correctly manufactured to the highest standards.
Many microscopes produce a variety of highly versatile equipment such as lighting techniques, advanced optics, and image analysis tools excellent for spotting cracks or faults. Additionally, microscopes in the automotive industry are used to inspect burrs in piston cooling channels.
Extremely high levels of detail are vital for automotive applications as the complexity of internal combustion engines increases, so too much the tolerances of components. In addition to combustion engines, the growth of hybrid and electric technologies requires digital microscopes for inspections related to the complex electronics and sensors in newer vehicles.
Microscopy in Additive Manufacturing
Additive manufacturing, also known as 3D printing, is a rapid prototyping technique capable of fabricating complicated components directly from ceramic, alloy, or metal powders. This process is built up layer by layer and provides a range of new production possibilities for fabrication of complex near-set shape components with integrated and functional properties, such as curved cooling channels within drills.
The characteristics of powder use and the processing conditions must be precise to influence the microstructure of components created. Therefore, microscopes are applied to address various needs within additive manufacturing.
- Requirements for high levels of dimensional accuracy
- Surface quality
- Fabrication of tools with complicated geometries and inner structures, like cooling channels.
Light microscopes can perform particle analysis. Scanning electron microscopy can also be used to analyze powder morphology, making it possible to detect agglomerations and the roundness of particles, which is crucial for the powder to flow well during the process. Microscopes are also part of making the critical challenge of 3D printing, such as achieving the precise required dimensional accuracy needed for the size and geometry of components.
Electron Microscopy and Imaging Method for Food Science
Food science and the food industry combined the physical, chemical, and biochemical sciences to study the nature of foods, what makes them deteriorate, principles underlying how we grow our crops, create dishes, and the means of improving the quality of food for the public consumption. Food science is separate from food technology, where food technology focuses on the production process that makes foods and covers canning and pasteurization procedures.
SEM and food science have worked together for many years, studying herbs, fruits, engineered and natural foods. Electron microscopy offers an excellent resolution with highly detailed images, incredible depth of field, and distance between nearest and farthest objects are in exceptionally sharp focus. SEM creates images by scanning the surface of a sample with a focused beam of electrons. These electrons interact with atoms in the sample and produce signals containing information about the surface topography and make-up of the sample.
Microscopes in Gemology
On occasion, one of the only means to confirm whether a gem is natural or synthetic is microscopic visualization. Gemologists and jewelers employ microscopes within their industry to evaluate precious stones and metals and help determine their value and set the overall grade of the gem and the cost.
For example, the Meiji Techno EMZ is considered one of the top gemologist or jewelry microscopes on the market today. The Meiji EMZ body features a trinocular 0.7x to 4.5X zoom range with a rotatable 360 degrees with 7X to 45X. With various model choices for ergonomics and the option to purchase with an articulated arm stand, the Meiji microscope has been an invaluable tool for gemologists and jewelers around the world. It is a perfect instrument for product inspection, gemology, and even forensics, thanks to its sharp 3-dimensional imaging and a wide array of eyepieces. Additional eyepieces such as the SWF10x and SWF20x, and additional full-sized inclinable gem stand for zoom stereo bodies, are available for a gemologist's or jewelers needs.
With such a wide variety and kinds of gems, it makes it challenging for the naked human eye to distinguish certain variables. While a professional gemologist or jeweler can identify a stone by sight alone, highly detailed information such as type, genuine, synthetic, optical, physical, and chemical properties, and detect minute flaws.
These are simply a few of the major industries of today that have found how indispensable microscopy has become. Microscopes aid in ensuring the most refined precision necessary for many branches of today's high-tech, modern industry and have become a key factor to driving market growth and providing high-quality, safe processes for all.
Why Choose New York Microscope Company?
We offer the best brands and a variety of industrial microscopes for your specific needs. Our staff of experts in this field is well trained to help customize and craft your microscope to suit your needs. We’re also your go-to service provider for repairs. Our experts can help you get outfitted with the right microscope, adapt the microscope to your environment and your needs, and fulfill your service demands too. We stake our reputation on our expertise and dedication to our customers.
You can find a great selection of microscopes on our website, or you can connect with us at (877) 877-7274 and talk to one of our specialists about your needs.